From Small to Large Lot Orders,Integrated Production of Wide-Ranging Parts Entirely In-house
We provide precise manufacturing to meet the customers needs, with an integrated production system that spans everything from design to development to manufacturing.
Our OEM business supports the top brands from the country's largest manufacturers, and our technology excels for mass production that strives for the highest quality.
Our Parts business is equipped with the systems and facilities to efficiently respond to the customer's demands, with integrated production for mass production, small lot mixed orders, and specific single processes.
Realizing the ideal form through a passion for technology and a flexible approach.
Continuing to develop to support the needs of the changing times.
Since 1953, Sengoku has continued to grow its technological and production capabilities,expanding its field of business while accepting manufacturing contracts from a wide range of companies including major Japanese manufacturers.
Utilizing the abundance of know-how and experience we have cultivated through this history, our flexible and precise manufacturing capabilities support the diverse needs of the changing times.
Sengoku x People
Putting Our Hearts into Delivering Products Throughout the World
We cannot meet the wide-ranging needs of the customer if we do not always strive to further refine our technology and achieve better manufacturing.
Not only do we realize the customer's ideal form,we work as a team with the customer to consider ways to make the item even better.
Aiming to Create Further Added Value
Rather than simply carry out work according to the customer's demands, we offer solutions while making considerations for parts and manufacturing methods that control for cost.
With this high degree of flexibility, we work to come up with a unique approach while capturing the essence of each project.
We provide customers with manufacturing that has further added value,not simply handling orders for streamlined efficiency, but offering support capabilities and solutions that are unique to Sengoku.
Sengoku x Molds
Using Molds to Achieve High Output
Sengoku also designs and manufactures its own in-house molds, which are the foundation of manufacturing.
We specialize in manufacturing molds that are resistant to defects, easy to produce, and safe,proactively pushing for further automation and optimization to ensure high quality, low cost, and quick delivery time.
- We can also process large molds using a large electrical discharge machine.
- Maintenance of mass production molds is also performed in-house, allowing us to immediately respond to any sudden issues.
Sengoku x Ideas
Flexible Problem Solving Leading to Patent-worthy Results
We Create Value That Surpasses the Task at Hand
Sengoku is always striving to meet the wide-ranging needs of the customer.
This has led to countless new ideas and technologies created through the design and development process. every year we apply for new patents and utility models.
We thoroughly handle customer manufacturing, coming up with solutions to realize the ideal form.
「3 perspectives」
We look at function, quality, cost, usability, design, and other factors through the lens of the manufacturer and customer, then use our knowledge, experience, and technology as experts in manufacturing to provide added value unique to Sengoku.
Sengoku x Technology
Technology That Meets the Needs of the Times
New Usage Methods for Our Graphite Heaters Currently Under Development
Sengoku's patented technology led to the creation of the graphite heater, a true innovation in the heating world.
The graphite heater is able to efficiently deliver heat without wasting energy, with heat delivered in an astoundingly swift 0.2 seconds reaching a maximum temperature of 1,300℃.
Combined with the design's high degree of versatility, graphite heaters have great potential to lead to the development of new products never seen before.
Sengoku is focusing on developing new high value-added products that take advantage of this patented technology.
Introducing Structural Analysis Software into Design Workflow
During the prototype stage of design, we conduct various simulations,and calculate product performance and functionality by analyzing heat conduction, fluid mechanics, and strength.
This upstream analysis of the manufacturing process helps to achieve an even more ideal form,further improving quality, reducing cost, and shortening delivery time.
Using 3D Printers for Prototyping
We use 3D printers to confirm design and shape during prototyping.
3D printing allows project members to share the modeled image and identify issues early on,whereas prior these issues had to be confirmed using two-dimensional images.
This allows us to carry out low-cost, speedy prototyping.
Sengoku x Global
Manufacturing Tailored for the World
Designed to Meet Overseas Standards
From the design stage, we come up with designs that meet both Japanese standards and overseas certification criteria.
Our broad perspective contributes to customer profits by increasing the potential of future sales channels and helping to swiftly achieve overseas expansion.
Sengoku x Manufacturing
Manufacturing Capabilities that Continually Meet Your Needs
Carrying Out Optimal On-location Production at Company Factories in Japan and Abroad
We determine the optimal production factory among our manufacturing bases in Japan, China, and the Philippines (all in-house factories)based on the customer's product and demands,resulting in a system that offers high quality and quick delivery.
Automation and Robotization of Production Sites
We are working to automate and roboticize our production sites with the aim of improving productivity and contributing to industrial development.
Automating strenuous and simple tasks also fosters an environment where employees can work with a sustained purpose and have more time for creative tasks.